Wire Bender Service, Setup and Technical Issues: Including Spring Manufacturing Equipment


Welcome spring makers and wire formers! This forum on wire bender service is for service and technical issues relating to all of wire forming and spring making. Anything to do with setup issues and service issues is what this page is about.

For example:

  • Setup issues
    • Working on a tough setup, need some advice
    • How do you keep the wire straight?
    • Found a neat trick and would like to share it
  • Service issues
    • This relates to any type of equipment problems you are having(NOTE: If you are looking for a particular part visit our page, Can't Find It Anywhere.)
    • Describe the problem and ask for help
    • If you found a solution to a problem, share it

The above are just some starter ideas. Now, fill in the form below and let's get you some answers.

Need some advice or want to share some advice?

Have you been struggling with a particular setup? Has your machine been acting strange and no one can seem to help? Looking for a better way to do some particular things, like straighten the wire, cutoff without a burr, tool a bend, program a particular routine, etc.?

Brief description of problem

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Other Issues Submitted

Click below to see issues sent in by other visitors to S-M-R...

DOES A WORKING TEMPERATURE OF 60 DEGREE CELCIUS AFFECT SPRING RELAXATION FOR MATERIAL SUS 304 ?  
DEAR SIR / MADAM

I AM TEH (JR.)PENANG,MALAYSIA. I AM CURRENTLY FACING SOME TECHNICAL ISSUE ON THE MATERIAL SUS 304, DIA 1mm. HOPE ANYONE ABLE TO …

Need bolt cutter 
Hi Friends,

I am Mitesh Babariya taking care of spring manufacturing unit in Ahmedabad, Gujarat. I need your help in finding bolt cutter for cutting …

I can´t get a good straightening 
Hello, I bought a cnc wire bender, but I can not straighten the wire, the straightener has 3 bearings vs. 4 bearings, please can you explain how is the …

I need to draw leaf springs 
I sell leaf springs and have worked in a leaf spring manufacturing unit. I have Autocad Inventor 2011 and i need to be able to draw and design Multileaf …

Detailed set up instructions for Schenker DS-8 down feed grinder 
We bought this grinder used and don't have much information about how to set up the downfeed limit switches and any concepts and instructions that would …

Detailed set up instructions for Schenker D5 -8 down feed grinder 
We bought this grinder used and don't have much information about how to set up the downfeed limit switches and any concepts and instructions that would …

butterfly edge support springs 
i have been asked to make some butterfly edge support springs and have been told they need heat treatment after forming , can i buy steel that does not …

DEVELOPMENT 
Dear Sir,

We are Building Hardware Masnufacturer. We are in a process to develop a strip 16mm in width, 80mm in length

and 1mm …

Can't program the machine 
It's a CNC 502S, and i can't find where to control the different cylinders or programs.

Snap ring on aTorrington W-11A 
We have a process where we are experiencing problems to hold the spec on the GAP and flatness on a snap ring. We are using a Torrington W11-A and I would …

automation for production of retaining ring from strips 
Dear Sir,

We are manyfacturers of snapring,springdowells and retaining rings. We are looking for a automation production system for manufacturing the …

ASSISTANCE IN DESIGN OF PARABOLIC SPRINGS 
WE ARE MANUFACTURERS OF LEAF SPRINGS AND PARABOLIC SPRINGS. WE ARE LOOKING FOR ASSISTANCE IN DESIGN OF PARABOLIC SPRINGS. PLEASE LET US KNOW IF ANY EXPERT …

Springs sticking onto dye frame when coloring them 
My company is a spring manufacturing firm and we do all the processes including Dyeing of springs. We have a major quality issue with the springs sticking …

hot coiling technique. 
I am planning to set up a hot coiling plant. Currently I am engaged in cold coiling.

What type of machinery is required for coiling?

I also want …

I want to make power spring or spiral spring  
what type of material can I used for make power or spiral spring

Spring loaded ? 
I'm a prop maker and I have an interesting problem. I've attached a photo of a spring loaded sight on a prop I have to recreate for a client. When you …

minyu sf820 
I am stuck. Need service data for the above MINYU sf-820.

The alarm is " J axe problem"

Althogth we interchanged the driver , motor and relay still …

How do I form a coaxial end spring 
I'm looking for a machine that can form coaxial ends on a compression spring. Basically, a spring with ends colinear coming straight out from the center …

spring buckling 
hi, we have a bucking problem coiling a spring d-8.5mm, OD 54mm ,Lo- 215mm . it is a requirement by customer to achive 2 T.I.R whereas we are able to get …

Coiling of stranded springs 
While coiling a six strand spring, the stranded wire opens at OD of the spring. How do I avoid this???

What is the exact technology used to manufacture …

DESIGN STRESS FOR SPRINGS 
What will be the maximum corrected stress for the spring steel materials, i want to know the maximum stress values ( correcetd stress) for EN42, En45, …

Calculating torque required to coil a spring 
Apologies if this is not the correct forum for thos question.

Does anyone know the formulae to calculate the torque or power required to lathe coil …

COLD COILING PROCESS 
NEED ADVICE ON COLD COILING PROCESS FROM COILING, DE-STRESSING,SHOT PEENING, LOAD TESTING

Any easy way to find the natural freq of the conical spring under load? 
No details

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Blued Steel Hairsprings for watches and clocks 
I am looking for information on the manufacturing techniques used to make blued steel hairsprings (carbon steel) for clocks and watches. These type of …

TIGHT INDEX 
IM RUNNIG A JOB OUT OF .090 WIRE .346 OD ON A W12A THE INDEX IS ABOUT 2.8 AND THE WIRE IS 302 5 COILS AND ABOUT 1 IN LONG, IS KICKING OUR BUTT WE ARE USING …

Trying to make .125 piano wire 'springs" 
Hello, I am trying to make small quantities (less than 100) of old fashion wire ferrules. These are round compression springs that, after being wound, …

Keeping wire straight 
How do you keep wire straight on a cnc wire former?

Torsion attachment setup on Torin W12 
Looking for instructions on how to do a torsion setup for a W12. Can anyone help on this?

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Last Updated August 9, 2011

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